Display boxes in the USA are manufactured using high-quality cardboard, Kraft paper, and rigid materials. Provided employing eco-friendly, biodegradable, and sustainable materials to meet the green standard
Corrugated box styles fall into two groups. Shipping styles are made to take knocks and stacking. Presentation styles are built to look good and be easy to open.
Every style we make starts from a dieline drawn to your inside dimensions. We check it against the product’s weight before we pick the board and flute.
Slotted boxes are cut from a single sheet, scored and joined, and they ship flat. What sets the styles apart is the flaps. They determine the strength, the amount of board used and how fast the box packs.
Before recommending a style, we look at the packed weight and how high the boxes will be stacked, as that tells us whether an RSC is strong enough. We also ask how you close the box, whether by hand with tape or on a machine, because some styles won’t run on a case sealer.
Begin with where the box ends up. Parcel shipping means drops and stacking. Retail means easy opening and a clean front.
For heavy or bulky goods, our heavy-duty shipping containers use stronger board. Mailers suit e-commerce box styles well, since the customer doesn’t need tape or a knife to open one. Gable and tuck-end boxes are a good choice for retail-ready packaging, and a telescopic lid works nicely for gifts.
Packing a tuck-front mailer by hand is also faster than taping up a carton, which helps when you’re fulfilling a lot of orders. Got an odd-shaped product, or one with delicate parts? A custom die-cut box can hold it in place without any extra fill. Before suggesting a style, we ask how heavy the product is, how it ships and how the customer will open it.
We make every box to your inside dimensions, meaning the length, width and height. Measure your product first, then leave a little room for any insert.
Our boxes come in kraft or white board, and in single wall or double wall. We pick the board grade and flute based on how heavy your product is. A snug fit helps support package shipping charges down too, and dividers or inserts can stop several items knocking together.
At Hale Path Packaging, we are manufacturers with many years of experience, and we deliver across the whole of the USA. Before any order goes into production, we check the spec. That means confirming the style, dimensions and board against your product.
We start at 100 units per order, and turnaround is 7 to 14 working days.
A tuck-front mailer. It folds together without tape, so it’s faster than taping up a carton, which helps if you’re packing a lot of orders by hand.
An RSC has flaps on both ends that meet in the middle. An HSC has flaps on one end only. An FOL has outer flaps that run the full width of the box, which makes it stronger.
Full overlap, center special and heavy-duty shipping containers all handle heavier loads, because there's extra board where the box closes.
Mailer boxes work for most e-commerce orders, as they go together without tape and are easy for the customer to open. For heavier or bulkier orders, a slotted box works nicely.
we can. We'll design a custom die-cut structure around your product. Send us its size and weight, and we'll suggest one.
Calculate the product as it will be packed. Then add a piece of room for any inserts or protection. Box sizes are inside sizes, so that is the figure to work from.
Yes, we deliver across the whole of the USA.
Corrugated board is made from paper, and it's widely recycled across the USA. Coatings, laminates, or other added materials can make a finished box harder to recycle.
A mailer is made from one die-cut piece, folds together with no tape, and is easy for the customer to open. A slotted shipping box is taped shut and made mainly for strength in transit.
We can print your logo using anything from one-color flexo to full-color digital or offset, and we will confirm where it goes on the style you pick.
The smallest order we take is 100 units, and production runs 7 to 14 working days.
Go with single wall for lighter products. Double wall is stronger, so it works for heavier loads or boxes that will be stacked. The product weight and the stack height will inform you which one you require.
