CUSTOM CORRUGATED BOXES

CUSTOM CORRUGATED BOXES

Explore our broad assortment of custom corrugated packaging Boxes includes pallet & postal mailing boxes that provide durable and secure packaging made of kraft & corrugated cardboard that protect products during transit.

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Display boxes in the USA are manufactured using high-quality cardboard, Kraft paper, and rigid materials. Provided employing eco-friendly, biodegradable, and sustainable materials to meet the green standard

Custom Corrugated Boxes USA

Custom Corrugated Boxes USA

A good box protects what’s inside and shows off your brand. Hale Path Packaging makes custom corrugated boxes, from heavy-duty shipping cartons to slim retail mailers, with crisp printing and sturdy board, made to your exact size and print needs.

Benefits of Custom Corrugated Packaging

A box doesn’t have an easy life. It gets dropped, pushed around, and loaded under other cartons before it ever reaches your customer. Corrugated board is constructed for that. The wavy sheet between the two flat liners absorbs bumps, and the box remains standing when heavier cartons sit on top of it.

  • A better fit. When the box matches the product, you use less board and less filler, and you may pay less in dimensional weight charges. Our guide on right-sized vs oversized shipping boxes goes into more detail.

Custom Corrugated Packaging Box Styles for Shipping and Retail

Corrugated Shipping Boxes

If you send out stock in bulk, keep it in storage, or ship heavy items, a shipping box is the right choice. We make ours to your exact dimensions as regular slotted containers, and we choose the wall construction to suit your product’s weight. Barcodes and handling marks can be printed on the outside.

Corrugated Mailer Boxes

Mailer boxes are constructed to be handy for subscription kits, clothing, candles, and other light orders. They print from all sides, and we can print a design if you want on it. Not sure which layout to select? Our guide to the best custom mailer box styles for e-commerce brands can help.

Custom Printed Corrugated Boxes

We print on kraft or white board. It helps with storage too, because your team can recognize a product by its box.

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Custom Sizes, Corrugated Materials, and Printing Options

Custom Sizes, Corrugated Materials, and Printing Options

If one of our standard sizes already fits your product, we’ll quote that. Either way, we check the dimensions against your product before the die line is final. Our board comes in kraft or white, and in single, double, or triple wall boxes. Single wall is enough for lighter boxes. If the contents are heavy, or the boxes will be stacked, go with double or triple wall. We choose the board according to your product’s weight, then pick a flute type that suits both that weight and the print quality you’re after.

Our printing options are flexo, digital, and offset, in one to five colors. Coatings come in matte or gloss, and if you’d like a bit more polish, we can add spot UV or foil. Printing on the inside is available too. 

How to Select the Right Corrugated Box

  • Weight and stacking. The heavier the product and the taller the pallet stack, the stronger the walls need to be, and the higher the ECT rating.
  • Shipping route. Boxes get thrown around in parcel networks, and long freight hauls or damp storage can weaken the board. Think about the journey and the storage conditions before you pick a grade.
  • Presentation. If the box lands directly in your customer’s hands, good printing and a clean mailer style are worth the extra thought.

For oddly shaped products, we can cut a die-cut box that follows the outline of the item. Not sure whether you need single or double wall boxes? Send us the product weight and we’ll tell you.

Custom Wholesale Corrugated Packaging

Wholesale is the adequate route if you reorder the same product again and again, or control boxes at more than one site. On bulk jobs, we work out the board and the printing together so they fit as one plan.

We don’t have a fixed price list, because no two orders are quite the same. The cost of each box comes down to its size, the board, the wall construction, how much of it is printed, and how many you’re ordering.

How to Order Custom Corrugated Boxes

Send us your box size and inform us which printing colours and styles you require and what type of finish you require. Then our team will help you fill out the quote with all of your requirements. We provide the lowest moqs start at 100, and our production time is 7 to 14 days, but sometimes it depends on the quantity and printing styles of your boxes.

Why choose Hale Path Packaging? We make the boxes ourselves, so you deal directly with the manufacturer, and we’ve been doing it for years. We check your dimensions and print layout against the die line before production, and we’ll say so if a different board would serve your product better.

Request a quote from Hale Path Packaging.

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